2004 Ford Expedition TSBs
88 Expedition Technical Service Bulletins
Technical Service Bulletins, or TSBs for short, are notifications made directly by Ford to help automotive technicians diagnose and repair commonly reported Expedition problems. Interested in how this information is collected? Read more about TSBs.
Recent 2004 Expedition TSBs
STEERING
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Description: STEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER. *TT
STEERING:COLUMN
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Description: STEERING COLUMN CLUNK, POP OR CREAK. *AR UPDATE. *TT
SUSPENSION
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Description: RIDE HEIGHT ISSUES ON AUTOMOBILES WITH AIR SUSPENSION. *TT
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Description: RIDE HEIGHT ISSUES. *TT
SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM
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Description: FOUR CORNER LOAD LEVELING AIR SUSPENSION MAY EXHIBIT LEVELING CONCERNS, SUCH AS ONE FRONT CORNER DROPPING. INDIVIDUAL AIR SPRINGS AVAILABLE FOR SERVICE. *TT
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Description: AIR SUSPENSION PERFORMANCE - HEIGHT SENSOR LINKAGE ARM DISENGAGING. *KB
SUSPENSION:REAR
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Description: REAR AXLE NOISE REPAIR. *SC
SUSPENSION:REAR:SPRINGS:AIR SUSPENSION SYSTEM
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Description: AIR SUSPENSION COMPRESSOR NOISE. *TT
SERVICE BRAKES, HYDRAULIC
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Description: BRAKE SHUDDER. *TT
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Description: BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS THAT WERE INSTALLED PER TSB 04-05-02. *TT
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Description: ACCUMULATION OF BRAKE DUST ON THE WHEELS UNDER REGULATOR DRIVING CONDITIONS. *TT
SERVICE BRAKES, HYDRAULIC:POWER ASSIST
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Description: UNINTENDED BRAKE ASSIST. *TT
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM:SHOES/LININGS
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Description: BRAKE DUST - REVISED BRAKE LININGS - VEHICLES BUILT PRIOR TO 12/18/2003. *TT
ENGINE AND ENGINE COOLING
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Description: WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT
ENGINE AND ENGINE COOLING:ENGINE
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Description: SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. *PE
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Description: ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.
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Description: MISFIRE AT IDLE WITH DIAGNOSTIC TROUBLE CODES P0300-P0308, P0316. *TT
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Description: ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003. *MJ
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
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Description: MOANING NOISE FROM THE EXHAUST SYSTEM, OR VIBRATION IN THE REAR PASSENGER FLOOR PAN, WHEN DRIVING 45-55 MPH AND 1200-1400 RPM ALL WITHOUT FLEX COUPLING IN THE EXHAUST. *TT
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
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Description: INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
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Description: USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT
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Description: BROKEN EXHAUST MANIFOLD STUDS. *TT
FUEL SYSTEM, OTHER
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Description: MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
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Description: FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT
POWER TRAIN
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Description: TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG. *EH
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
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Description: GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
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Description: A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT
POWER TRAIN:AXLE ASSEMBLY
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Description: LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT
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Description: AXLE SEAL LEAKS. *EH
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Description: REAR AXLE NOISE REPAIR. *TT
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Description: AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH
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Description: AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH
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Description: GRINDING NOISE FROM FRONT AXLE WHEEL HUBS ON ACCELERATION IN 2WD - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 EXPEDITION/NAVIGATOR. *TT
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Description: CHATTER, SHUDDER, A BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS ON VEHICLES EQUIPPED WITH THE 9.75 INCH OR 8.8 INCH LIMITED SLIP REAR AXLE. *TT
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Description: MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT
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Description: AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT
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Description: REAR AXLE HALFSHAFT SEAL LEAK. *TT
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Description: AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT
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Description: CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION FROM LIMITED SLIP REAR AXLE DURING LOW SPEED TURNS. *TT
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Description: AXLE WHINE BETWEEN 58-62 MPH. *TT
POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT
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Description: FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE
POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL
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Description: FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE
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Description: AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT
ELECTRICAL SYSTEM
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Description: POPPING OR QUAVERING FROM RADIO ON THE AM BAND. *TT
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Description: WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT
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Description: MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
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Description: REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL. *TT
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Description: VARIOUS ELECTRIC CONCERNS. INTERIOR ILLUMINATION, QUARTER WINDOWS, MOONROOF FUNCTION, ACCESSORY DELAY, COURTESY LAMPS, ELECTRO CHROMATIC MIRROR, CLIMATE CONTROLLED SEATS, ELECTRONIC PARK BRAKE RELEASE, FLASHER RELAY, AUDIO SYSTEM, ELECTRON
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Description: CHECK AIR SUSPENSION MESSAGE WITH DIAGNOSTIC TROUBLE CODE (DTC) C1724, C1873, AND/OR C1889. *TT
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Description: DIAGNOSTIC TROUBLE CODE (DTC) P0320 (IGNITION ENGINE SPEED INPUT CIRCUIT MALFUNCTION). *TT
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Description: CHARGING SYSTEM WARNING INDICATOR INTERMITTENTLY ON WITH POSSIBLE DIAGNOSTIC TROUBLE CODE (DTC) P0620. *TT
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Description: DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH POSSIBLE DRIVEABILITY CONCERNS AND/OR CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DTC P0620. *TT
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Description: DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH DRIVEABILITY SYMPTOMS. *MJ
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Description: PARKING AID SYSTEM MESSAGES AND CONTROL FUNCTIONS DO NOT DISPLAY IN THE MESSAGE CENTER. *TT
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Description: REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT
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Description: VEHICLES EQUIPPED WITH ADVANCETRAC STABILITY ASSIST/INTERACTIVE VEHICLE DYNAMICS - IVD) MAY EXHIBIT A DIAGNOSTIC TROUBLE CODE C1998. *TT
VISIBILITY
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Description: POP/THUMP NOISE AT END OF WINDOW MOVEMENT AND/OR DRIVER'S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION. *TT
VISIBILITY:REARVIEW MIRRORS/DEVICES
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Description: REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR. *EH
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Description: REVERSE TILT MIRROR FUNCTION - SERVICE TIP. *TT
VISIBILITY:REAR WINDOW WIPER/WASHER
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Description: REAR WINDOW WIPER INOPERATIVE. *TT
VISIBILITY:DEFROSTER/DEFOGGER SYSTEM:WINDSHIELD:CONTROLS/WIRING
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Description: REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
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Description: INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT
VISIBILITY:DEFROSTER/DEFOGGER SYSTEM:REAR WINDOW
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Description: REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT
SEAT BELTS
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Description: SAFETY BELT WEB STOP BUTTON SERVICE. *EH
SEAT BELTS:FRONT:WEBBING
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Description: SAFETY BELT DIFFICULT TO PULL OUT DUE TO WEB STOP BUTTON USED FOR VEHICLE ASSEMBLY. *MJ
SEAT BELTS:FRONT:RETRACTOR
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Description: SAFETY BELT RETRACTION SPEED. *TT
STRUCTURE:BODY
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Description: ALUMINUM CORROSION - SERVICE TIP. *TT
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Description: INTERIOR CARPET CURLING NEAR THE EMERGENCY BRAKE. *TT
TIRES
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Description: LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT
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Description: VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT
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Description: TIRE FEATHERING AT LOW MILEAGE. OASIS. VARIOUS MODELS INCLUDING 2005 EXPEDITION. *TT
TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
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Description: TIRE PRESSURE MONITORING SYSTEM (TPMS) MODULE CONFIGURATION - SERVICE TIP. *MJ
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Description: VEHICLES WITH A SILVER VALVE STEM TIRE PRESSURE MONITOR SYSTEM (TPMS) MAY EXHIBIT A WARNING LIGHT/MESSAGE ON. *TT
WHEELS
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Description: ALUMINUM ALLOY WHEELS PITTING AND OR PEELING CLEANING PROCEDURES. *EH
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Description: VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT
WHEELS:LUGS/NUTS/BOLTS
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Description: CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASE WHEEL NUT AND STUD SIZE - SERVICE TIP. *TT
SEATS:FRONT ASSEMBLY:POWER ADJUST
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Description: DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD. *TT
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
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Description: CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT
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Description: CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT *MJ
INTERIOR LIGHTING
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Description: COURTESY RAIL LAMPS DO NOT OPERATE CORRECTLY OR CAUSE A BATTERY DRAW. *TT
COMMUNICATIONS:BACK UP ALARM
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Description: FALSE PARKING AID WARNINGS. *TT
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Description: FALSE PARKING AID WARNINGS. *TT UPDATE. *TT
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Description: REVERSE SENSING SYSTEM WARNING CHIME VOLUME LOW. *TT
EQUIPMENT:ELECTRICAL
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Description: TPMS MODULE REPLACEMENT AND CONFIGURATION - SERVICE TIP. *TT
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Description: PARKING AID SENSOR READINGS DO NOT DISPLAY ON WDS. *TT
EQUIPMENT:ELECTRICAL:AIR CONDITIONER
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Description: NOISE FROM A/C (AIR CONDITIONING) OR INSUFFICIENT A/C COOLING. *TT
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Description: INTERMITTENT LOSS OF COOLING OR AIRFLOW FROM A/C SYSTEM AT HIGHWAY DRIVES. *TT
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Description: LOSS OF CLIMATE CONTROL COOLING DURING EXTENDED DRIVING. *TT